Belts for Special Applications

Belts manufactured with low friction coefficients on their top side. This fabric makes sliding on a flat surface easier.

Usually flat-surface tables where the transported product must rest on a stable base.

BANDAS_GRIPTOP

These belts have a rough textured top cover to prevent the material from slipping. Its makes them suitable for transporting sacks, cardboard boxes, and generally packaged or wrapped products.

Standard types are manufactured with Slide fabric for sliding over support tables or with a rubber coating for sliding over rollers.

Type Covers
GT250/2 3+0
GT250/2 3+1,5
GT400/3 3+0
GT400/3 3+1,5

Belstiflex® Round Baler belts are the latest development in our product range for the agricultural sector.

These belts are manufactured to meet the demands of the most demanding customers and are perfectly adaptable to the round baler designs of the leading manufacturers in the industry.
Their special combination of high-strength polyester, nylon, and aramid fabrics, along with highly specialized technical rubbers, provides excellent performance and durability against impacts, as well as slow aging from the natural degradation caused by moisture.

  • Ideal product for handling straw, hay, and grass with high moisture content
  • Excellent durability

  • High resistance to impact and tearing

  • Outstanding breaking load and cross rigidity

  • Variable product width to meet customer needs

 

BANDAS METAL BREAKER

These belts are specially designed for tough applications where exceptional tear resistance is required. They are constructed with Polyester-Nylon fabrics that incorporate a transverse layer of steel cords within the top rubber cover.

The steel cords enhance longitudinal tear resistance that may occur due to foreign objects or the transported product itself.

BELTSIFLEX® introduces the production of a new type of fabric used in the construction of conveyor belts, known as Straight Warp — a new concept for rubber belts.

Hard-Woven belts are made with this new Straight Warp fabric and offer numerous advantages over conventional EP fabric belts, delivering high performance in applications where there is a risk of breakage and cuts.

These belts offer several advantages compared to others:

  • Resistant under conditions of heavy impact, generally in extreme transport environments.

  • Significantly longer belt lifespan compared to traditional belts.

  • The scalloped (sawtooth) splice system provides greater flexibility and better drum adaptability.

  • Greater durability than the traditional stepped splice system.

  • Cost savings due to reduced installation time.

These belts are manufactured in two different series:

  • Single-ply Hard-Woven: Built with a single fabric layer, available in strengths HW500, HW630, and HW800.

  • Double-ply Hard-Woven: Built with two fabric layers, available in strengths HW1000, HW1250, and HW1600.

bandas overband

These belts are incorporated into magnetic separators. They are custom-made according to the working conditions of each production line.

The pitch and type of profiles, as well as the placement of reinforcements, are determined based on the requirements of the transported material.

SpoutBeltBelts for shot blasting machines with guiding and drag profiles. They are perforated with drainage holes and built according to the specific design of the machines.

The holes are made using CNC (computer numerical control) programs, achieving high precision in their placement.

In order to adapt BELTSIFLEX® belts to any special transportation situation, we have developed agile construction systems for the installation of all types of profiles on the belt.

Thermofusion vulcanized, they can be custom-made according to transportation needs. These are the different belts for each situation:

  • Belts with guide profiles for belts with alignment issues.

  • Belts with top guides to keep the product on the belt.

  • Belts with profiles acting as stops to push the merchandise.

The main problem that most conveyor systems face is misalignment (often called tracking) of the conve- yor belt where the belt runs off to one side.

This misalignment brings a number of undesirable consequences such as:

  • Obstruction of the entire conveyor system due to continuous spillage of material.
  • Massive or prolonged spillage of the material reduces conveyor efficiency through belt damage wear to mechanical components and increased frictional drag thus negatively affecting production.
  • Deterioration and damage to the belt edges shortens the belt life time.

Facilities

This new type of belts is appropriate for the following facilities:

  • Port facilities.
  • Mining installations.
  • Facilities with investments.
  • Chemical plant installations.
  • Metallurgical facilities.
  • Cement plant installations.
  • Quarry installations.
  • Installations with unevenly distributed loads, with the central part poorly loaded and the sides overloaded..

Advantages

The use of this new type of Beltsiflex® conveyor belt has a number of advantages:

  • Greater stability along the entire length of the belt, eliminating the risk of misalignment and thus preventing premature wear at the belt edges.
  • Drastic reduction of problems caused by friction with non-moving parts of the structure, resulting in less wear on the entire belt and an increased service life.
  • By reducing belt-to-structure friction, the required power or power consumption is lowered, allowing for the use of smaller motors and improving the overall efficiency of the system.
  • Higher production capacity can be achieved due to increased stability both in the central area and on the sides, which leads to less material loss. Additionally, it also offers the possibility to increase the troughing angle.
  • Capability to operate with troughing angles greater than 45°, in some cases reaching angles close to 90°.
  • Ability to work on inclined planes relative to the horizontal without affecting the stability of the system, and especially without causing the belt to misalign from its operating position.
  • RI covers with excellent abrasion properties suitable for tough working conditions with big impacts.
  • Belt carcass constructed with special rubber to absorb big impacts.

RI Rubber Covers (Black Color)

This special cover contains natural rubber and other special compounds that give this belt excellent cut and abrasion resistance properties.

Technical characteristics of RI Rubber
Tensile strengh MPA min 22
Elongation at break % 550
Hardeness Shore A 60+/-3
Density grs/cm3 1,10+/-0,2
Abrasion mm3 60

Carcass with Cushion Rubber between plies (Grey Color)

This cover is constructed with an additional special rubber with low hardness index and big cushioning properties. This type of rubber is suitable to absorb any type of high height impact thanks to its characteristics. The design has 2 elements:

  • Fabric carcass covered with rubber.
  • Special cushion rubber
Technical characteristics of RI Rubber
Tensile strengh MPA min 18
Elongation at break % 625
Hardeness Shore A 50+/-2
Density grs/cm3 1,12+/-0,2
Abrasion mm3 -

According to customer requirements, we can offer belts with longitudinal hot splicing up to 5,200 mm.