Products for splicing and repairing of conveyor belts

Filler material for splicing. Its formula provides this rubber with excellent adherence properties and tearing flexibility, which gives the joints very good performance, even in the toughest belt situations. It is placed between the belt’s fabrics using a suitable thickness according to the characteristics of the belt to be joined. Supplied in two thicknesses:

  • Calendering at 0.8 mm.
  • Calendering at 1.6 mm.

Supplied in the following qualities:

  • Normal Quality.
  • Oil Resistant Quality.
  • Flame Retardan Quality.
  • Heat Resistant Quality.

Both thicknesses are supplied in rolls of 15 kg.

High adhesion joint rubber

Normal adhesion rubber

Metal bonding rubber

Supply material with properties for the belt conveyor area. It is supplied in thicknesses from 2 mm to 8 mm in rolls of 15 kg. Supplies in the followings qualities:

  • Normal Quality.
  • Oil Resistant Quality.
  • Flame Retardant Quality.
  • Heat Resistant Quality.

Identified by yellow plastic.

The Hot splicing kit can be offered in diferent qualites by Siban Peosa, S.A: Normal Quality, Heat resistant quality, Oil resistant quality, Flame Retardant quality and white. These qualities can be offered for Textile and Steel cord belts. The HOT SPLICING KIT consists of:

  • Cover Rubber, filler material with specific characteristics for the
    running areas of the conveyor belt.
  • Uncured interply rubber, with outstanding properties of adhesion,
    tear resistance and flexibility providing a really good performance
    to the joints.
  • Rubber solution, the suitable and necessary product for hot
    vulcanized conveyor belts.

Depending on the width of the conveyor belt, the client will be provided with the appropriate materials for making the splicing kit.

“ELASTO-DISOL” is the ideal rubber solution product required for hot vulcanizing, both for conveyor belts and for the rubber coating of rollers and drums. Given its characteristics, we recommend its use for any
application requiring hot vulcanising of rubber-metal, rubber-rubber, rubber-fabric. This product comes in three formats:

  • 25 litres cans.
  • 5 litres cans.
  • 1 litre cans.

“ELASTO-DISOL” is perfectly labelled together with usage instructions, to make it easy to use and to prevent any accidents from improper usage. Supply in three different types based on their application:

  • NaturalElasto-Disol.
  • Neoprene Elasto-Disol.
  • WhiteElasto-Disol.

Suitable for cold bonding of rubber conveyor belt, fabric and steel. Also, for the rubber covering of drums, rollers and chute linings. We recommend ELASTOGLUE 2022 for any application in which it is necessary to bond rubber to metal, rubber to rubber & rubber to fabric. In order to activate the bonding process, Elastoglue must be mixed with 10% of RETICULANTE 2022 (hardener).

This product is supplied in:

  • 700g cans + Hardener
  • 3kg cans + Hardener

ELASTOGLUE is clearly labelled with application instructions and the necessary warnings, in order to facilitate its usage and to avoid the possible mishaps that incorrect usage could create.

Our experience has led us to manufacture a wide variety of special patches for repairing rubber conveyor belts. These patches are available in different types (with or without fabric reinforcement), different shapes (round, diamond shaped and in strips) and different sizes to fit the repair area.

TYPE WITH/WITHOUT REINFORCEMENT MEASURE
Strip Patch Without Reinforcement 70 x 10.000mm
100 x 10.000mm
150 x 10.000mm
220 x 10.000mm
Strip Patch With Reinforcement 70 x 10.000mm
100 x 10.000mm
150 x 10.000mm
220 x 10.000mm
Diamond Patch Without Reinforcement 135 x 160 mm
200 x 260mm
270 x 360mm
450 x 470mm
Diamond Patch With Reinforcement 135 x 160 mm
200 x 260mm
270 x 360mm
450 x 470mm

Fasteners: M16-40 / M16-50 / M16-60

The impact bar is an important cushioning part. It eliminates material loss on the conveyor belt and protects against possible damage caused by the impact of sharp objects. Used in belt conveyor material guiding groove, blanking point below the belt. Outstanding capability to absorb impact and low friction
coefficient.

 

Working face material: 
Working face color: green, white, blue, or brown.

Type:
General, high elasticity, flame-resistant.

SPECIFICATION HIGH (mm) WIDTH (mm) LENGHT (mm)
50 x 100 x 1500mm 50 100 1200

75 x 100 x 1500mm

 75 100 1500

50 x 100 x 1200mm

 50 100 1200

75 x 100 x 1200mm

 75 100 1200

Model selection :

Belt Width (mm) Number of Bars Distance Roller widt (mm)
Left Center Right Edges Centre
550 1 2 1 50 0 200
650 2 2 2 25 25 250
800 2 3 2 50 5 315
1000 3 3 3 25 25 380
1200 3 4 3 55 20 465
1400 4 5 4 45 7 530
1600 5 5 5 25 25 600
1800 5 6 5 25 10 670
2000 6 6 6 20 25 750

 

Our production line for the manufacturing of extruded rubber profiles guarantees a quick response that meets our client’s needs.
We can manufacture any type of profile made to order using the most suitable material: wear resistant, high temperature resistant, oil resistant, high tensile strength materials, etc.

The fields of application of our products are wide ranging, including any type of profile found in variuos sectors such as:
Construction, automotive industry, mining, electronics, telecom, pharmaceutics, engineering, transport, maritime sector, capital good, etc.

Siban manufactures all kind of rubber moulded goods. Our industrial facilities are suitable to answer all our customers’ demands. Siban’s wide range of industrial equipments ensures the company is able to manufacture goods to many requirements, qualities, sizes or quantities.

 

Our ongoing R&D and working together with our clients, allows us to develop a complete and varied range of formulas, all capable of adjusting to all kind of industrial uses. According to our customers´ needs and based on the formulas investigated and researched in our laboratories, we make our own mixtures using all kinds of rubber. Covering the drums with rubber increases the friction coefficient between the conveyor belt and the drum, even under the worst operation conditions (soaked/wet).